AI Industrial Control System Failure Causing Safety Incident or Production Catastrophe
An AI system performing safety-relevant control, monitoring, or optimisation functions in manufacturing — including AI process controllers, AI safety interlocks, AI predictive shutdown systems, or AI-enabled collaborative robot control — exhibits unexpected behaviour due to model drift, adversarial input, out-of-distribution operating conditions, or software defect, causing a dangerous machine state, release of hazardous material, explosion, or serious worker injury that a deterministic safety system would have prevented.